With about 80% of the company’s production currently being carried out in Ecatepec de Morelos, an efficient material flow was called for. In order to achieve this goal, SSI Schaefer and La Costeña collaborated to build a unique 6,820 m² logistics center with state-of-the-art technology that Mexico has never seen before. The special feature of the project is the integration of the existing warehouses into the new logistics center, which was perfectly tailored to the customer’s needs. An integrated, central picking system will also play an important role in future processes. With the new distribution center, La Costeña will have the desired flexibility and scalability in terms of performance and storage space.
To meet the customer’s demands, SSI Schaefer creates a 6-aisle channel storage system with a total of 28,332 pallet storage locations. The storage system is made up of two modules which are connected by a pallet conveying system. In each of the modules, three storage-retrieval machines (SRM) type SSI Exyz are used, each of them equipped with a load handling device (LHD) type SSI Orbiter LHD. The SSI Orbiter LHD moves the pallets on the lower levels of the rack system into the multiple-deep channels. In the upper area of the rack aisles, six SSI Lift&Run systems per module, also equipped with SSI Orbiters LHD, are applied. Order pallets ready for dispatch are buffered there.
For optimal material flows, SSI Schaefer installs a pallet conveying system with a total length of 1.4 km, 13 vertical lifts to supply two picking levels as well as numerous handling systems, such as automated label applicators, film wrappers and displays indicating loading status. To ensure stable and safe operation, SSI Schaefer carried out a very detailed soil analysis, in which the size of the warehouse, the number of employees, the weight of the loads and the fact that the plant is located in a seismic zone were taken into consideration. The results of the analysis were incorporated into the planning of the rack system and thus made a decisive contribution to the plant optimization. The completion of the logistics center is scheduled for 2021.
SSI Schaefer has always understood the development and subsequent needs of La Costeña and, for this reason, has offered them the best solution, with the latest technology and a thoroughly innovative project.
The SSI Schaefer Group is the world’s leading provider of modular warehousing and logistics solutions. It employs approximately 10,500 people at its group headquarters in Neunkirchen (Germany), at eight domestic and international production sites, and at approximately 70 worldwide operative subsidiaries. Across six continents, SSI Schaefer develops and implements innovative industry-specific answers to its customers’ unique challenges. As a result, it plays a key role in shaping the future of intralogistics.
SSI Schaefer designs, develops and manufactures systems for warehouses, industrial plants, workshops and offices. Its portfolio includes manual and automated solutions for warehousing, conveying, picking and sorting, plus technologies for waste management and recycling. In addition, SSI Schaefer is now a leading provider of modular, regularly updated software for in-house material flows. Its IT team, with a headcount in excess of 1,100, develops high-performance applications, and provides customers with in-depth advice on the intelligent combination of software with intralogistics equipment. SSI Schaefer’s broad IT offering, including its own WAMAS® and SAP products, delivers seamless support for all warehouse and material flow management processes. Solutions from SSI Schaefer improve the productivity and efficiency of customer organizations – not least through the highly precise monitoring, visualization and analysis of operational metrics for proactive intralogistics management.
SSI Schaefer offers highly sophisticated, turnkey systems. As an international player, it can deliver one-stop solutions to all four corners of the earth. Its comprehensive portfolio encompasses design, planning, consulting, and customer-specific aftersales services and maintenance.
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